A boiler is a piece of equipment that converts a liquid into
a vapour most commonly, water into steam. Usually, it consists of a
combustion chamber (furnace), heat exchange surfaces and expansion zones to
allow the steam to expand. The fuel can be anything that burns, but commonly
it is: natural gas, oil, coal, wood, or even garbage.
Fire-tube & Water-tube
There are two basic types of steam boilers: water-tube and fire-tube. In both
designs, the goal is to heat water until it turns into steam.
A fire-tube boiler is basically a big pot of water with
pipes running through it. Inside these pipes flow the hot gases from the
furnace. |
In contrast, the water-tube boiler is designed in reverse.
The hot gases flow by tubes that are filled with water. |
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Fire-tube boilers are easier to design, install and operate
and are used in small installations for such applications as heating buildings,
factory processes and steam locomotives. |
Water-tube boilers were designed to meet the need for
higher pressure and temperature steam for use in steam turbines and power
generation. |
Modern boilers are made of alloy steel because they operate
under extreme temperature and pressure conditions. Continuously adding heat
to a closed vessel will increase the pressure inside that vessel. Eventually,
the steel will fail, and you can have a nasty explosion. For this reason,
boilers are always built with pressure relief valves to allow the steam to
be vented if the pressure exceeds the normal operating conditions.
Let's take a look at a schematic of a power boiler. |